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Monitoring wind turbine gearboxes

Feng, Y.; Qiu, Y.; Crabtree, C.J.; Long, H.; Tavner, P.J.


Y. Feng

Y. Qiu

H. Long

P.J. Tavner


Concerns amongst wind turbine (WT) operators about gearbox reliability arise from complex repair procedures, high replacement costs and long downtimes leading to revenue losses. Therefore, reliable monitoring for the detection, diagnosis and prediction of such faults are of great concerns to the wind industry. Monitoring of WT gearboxes has gained importance as WTs become larger and move to more inaccessible locations. This paper summarizes typical WT gearbox failure modes and reviews supervisory control and data acquisition (SCADA) and condition monitoring system (CMS) approaches for monitoring them. It then presents two up-to-date monitoring case studies, from different manufacturers and types of WT, using SCADA and CMS signals. The first case study, applied to SCADA data, starts from basic laws of physics applied to the gearbox to derive robust relationships between temperature, efficiency, rotational speed and power output. The case study then applies an analysis, based on these simple principles, to working WTs using SCADA oil temperature rises to predict gearbox failure. The second case study focuses on CMS data and derives diagnostic information from gearbox vibration amplitudes and oil debris particle counts against energy production from working WTs. The results from the two case studies show how detection, diagnosis and prediction of incipient gearbox failures can be carried out using SCADA and CMS signals for monitoring although each technique has its particular strengths. It is proposed that in the future, the wind industry should consider integrating WT SCADA and CMS data to detect, diagnose and predict gearbox failures.


Feng, Y., Qiu, Y., Crabtree, C., Long, H., & Tavner, P. (2012). Monitoring wind turbine gearboxes. Wind Energy, 16(5), 728-740.

Journal Article Type Article
Publication Date Jul 1, 2012
Deposit Date Aug 28, 2012
Journal Wind Energy
Print ISSN 1095-4244
Electronic ISSN 1099-1824
Publisher Wiley Open Access
Peer Reviewed Peer Reviewed
Volume 16
Issue 5
Pages 728-740
Keywords Wind turbine, Gearbox, Condition monitoring, Reliability, Scada, Oil temperature, Vibration, Oil debris.